Cement Plant in India. Approximate location 24.19989, 80.798.
Cement PlantIndiaCO₂ reported
UltraTech Maihar Cement Plant is a cement plant in India with a reported capacity of 6,000,000 t of cement. It burns limestone in high-temperature rotary kilns to make clinker and cement. It is operated by UltraTech Cement Ltd. By capacity it ranks #15 of 160 cement plants tracked in India. It emits about 1,958,120 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 456,438 cars. Its CO₂ per unit of capacity is about 9% below the median cement plant.
Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-1896920.
Bei 6,000,000 t of cement ist UltraTech Maihar Cement Plant deutlich über dem Medianwert von cement plant in India (2,500,000 t of cement). Sein CO₂ pro Kapazitätseinheit liegt ungefähr 13% unter dem Medianwert von cement plant. Untersektor: cement. Als cement plant benötigt es intensive Prozesswärme (typischerweise 800–1400°C) für seinen Kernbetrieb — Wärme, die durch Dampfkessel, Öfen oder direkte Verbrennung geliefert werden muss, und Verluste durch ungedämmte Behälter und Rohrleitungen stellen verschwendeten Brennstoff dar. Modulare abnehmbare Dämmung kann diese Verluste um 80–96% senken, Oberflächen auf ≤45°C kühlen, mit Amortisationszeiten oft unter 2 Jahren. Zementanlagen erhitzen Kalkstein auf 1.400°C in Drehrohröfen — einer der heißesten Industrieprozesse — und müssen die Temperatur über die gesamte Ofenlänge präzise kontrollieren.
Vergleich von Kapazität und CO₂-Intensität berechnet aus Climate TRACE Industrieanlagendaten; Sektorrolle basierend auf Ingenieurreferenz.
This facility's reported annual CO₂e in the everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:
Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.
Reported capacity (t of cement), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).
Operated by UltraTech Cement Ltd. All facilities by this operator →
UltraTech Maihar Cement Plant sits in a hot-summer Mediterranean climate zone (Köppen Csa), at 24.2°N in the northern hemisphere.
Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).
The #15 largest of 160 cement plants in India by reported capacity.
Coordinates 24.19989, 80.798. View on OpenStreetMap.
A cement plant like this runs hot equipment that sheds heat continuously: rotary kiln shell, preheater tower, tertiary air duct & kiln hood, clinker-cooler ducts, valves (surface/process temperatures around 200–1,000 °C). These surfaces lose energy to the air year-round; removable modular insulation cuts that loss, brings outer surfaces to ≤45 °C, and unclips for inspection.
60% of cement CO2 is process calcination - NOT insulation-addressable; energy here is the fuel side only.
On an already-insulated site (pipes & valves in cladding / jackets), closing the remaining gaps, flanges and damaged sections and switching to removable covers indicatively recovers about 19,000 MWh/yr (≈ 6,500 t CO₂/yr) — scaled to this site's reported CO₂ within its sector. Bare or damaged surfaces recover several times more.
See Inzonex insulation → Estimate your site →
Indicative, not a measurement. Conservative floor for an already-insulated plant; a TIPCHECK on-site audit gives a measured figure. Industry context: EiiF TIPCHECK — industrial insulation can save ~14 Mtoe/yr in EU, payback typically <2 years.
Bare hot surfaces here exceed the touch-safe limit (EN ISO 13732-1); insulation to ≤45 °C is a worker-safety and compliance win. And before electrification, fuel-switching or CCS, eliminating surface heat loss is the cheapest, fastest, lowest-risk step — audit the bare spots first, rip-and-replace later.
Domestic energy-efficiency grants are limited here; industrial decarbonisation is mainly funded externally:
CBAM. Exporters of cement, steel, aluminium, fertiliser, hydrogen and electricity to the EU face the Carbon Border Adjustment Mechanism — cutting embedded emissions (efficiency + insulation) lowers the levy.
Routed via national development banks / accredited entities — not a direct factory grant. Verified 2026.
UltraTech Maihar Cement Plant is a cement plant in India. It burns limestone in high-temperature rotary kilns to make clinker and cement.
UltraTech Maihar Cement Plant has a reported capacity of 6,000,000 t of cement.
UltraTech Maihar Cement Plant emits about 1,958,120 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 456,438 cars. That ranks #70 among tracked facilities in India.
UltraTech Maihar Cement Plant is in India, near coordinates 24.19989, 80.798.
UltraTech Maihar Cement Plant is operated by UltraTech Cement Ltd.
