Kalburgi Cement Chatarsal Cement Plant

Kalburgi Cement Chatarsal Cement Plant is a cement plant in India with a reported capacity of 2,750,000 t of cement. It burns limestone in high-temperature rotary kilns to make clinker and cement. It is operated by Kalburgi Cement Pvt Ltd. By capacity it ranks #73 of 160 cement plants tracked in India. It emits about 1,106,862 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 258,010 cars. Its CO₂ per unit of capacity is about 12% above the median cement plant.

Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-1897097.

Im Kontext: wie sich diese Anlage vergleicht

Bei 2,750,000 t of cement ist Kalburgi Cement Chatarsal Cement Plant etwa um dem Medianwert von cement plant in India (2,500,000 t of cement). Sein CO₂ pro Kapazitätseinheit liegt ungefähr 7% über dem Medianwert von cement plant. Untersektor: cement. Als cement plant benötigt es intensive Prozesswärme (typischerweise 800–1400°C) für seinen Kernbetrieb — Wärme, die durch Dampfkessel, Öfen oder direkte Verbrennung geliefert werden muss, und Verluste durch ungedämmte Behälter und Rohrleitungen stellen verschwendeten Brennstoff dar. Modulare abnehmbare Dämmung kann diese Verluste um 80–96% senken, Oberflächen auf ≤45°C kühlen, mit Amortisationszeiten oft unter 2 Jahren. Zementanlagen erhitzen Kalkstein auf 1.400°C in Drehrohröfen — einer der heißesten Industrieprozesse — und müssen die Temperatur über die gesamte Ofenlänge präzise kontrollieren.

Vergleich von Kapazität und CO₂-Intensität berechnet aus Climate TRACE Industrieanlagendaten; Sektorrolle basierend auf Ingenieurreferenz.

What 1,106,862 t CO₂e a year looks like

This facility's reported annual CO₂e in the everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:

Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.

Capacity vs largest cement plants in India

Reported capacity (t of cement), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).

Operator

Operated by Kalburgi Cement Pvt Ltd. All facilities by this operator →

Local climate

Kalburgi Cement Chatarsal Cement Plant sits in a tropical savanna climate zone (Köppen Aw), at 17.3°N in the northern hemisphere.

Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).

How it compares & nearby sites

The #73 largest of 160 cement plants in India by reported capacity.

Nearby industrial sites

• India Cements Malkapur Cement Plant · Cement Plant · 1,206,338 t CO₂
• Cement Corp of India Tandur Cement Plant · Cement Plant · 335,269 t CO₂
• Chettinad Cement Kallur Cement Plant · Cement Plant · 1,119,185 t CO₂
• Penna Cement Industries Tandur Cement Plant · Cement Plant · 812,373 t CO₂
• Kesoram Industries Gulbarga Cement Plant · Cement Plant · 4,165,911 t CO₂
• UltraTech Nrupathanga Cement Plant · Cement Plant · 2,233,997 t CO₂

Location

Coordinates 17.30409, 77.43523. View on OpenStreetMap.

Hot industrial equipment? Cut the heat loss.

Kilns, furnaces, boilers, heat exchangers, valves and steam lines on sites like this lose energy continuously. Inzonex makes patented removable modular insulation for hot industrial equipment:

• Up to 96% less heat loss from insulated surfaces
• Surface temperature down to ≤45°C for worker safety
• 6× faster maintenance access — removable and refittable
• Typical payback up to 2 years

See Inzonex process-equipment insulation →

Frequently asked questions