Festus Cement Plant

Festus Cement Plant is a cement plant in United States with a reported capacity of 2,700,000 t of cement. It burns limestone in high-temperature rotary kilns to make clinker and cement. It is operated by Buzzi Unicem USA Inc. By capacity it ranks #4 of 86 cement plants tracked in United States. It emits about 1,114,606 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 259,815 cars. Its CO₂ per unit of capacity is about 15% above the median cement plant.

Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-1897953.

Im Kontext: wie sich diese Anlage vergleicht

Bei 2,700,000 t of cement ist Festus Cement Plant deutlich über dem Medianwert von cement plant in United States (1,100,000 t of cement). Sein CO₂ pro Kapazitätseinheit liegt ungefähr 38% über dem Medianwert von cement plant. Untersektor: cement. Als cement plant benötigt es intensive Prozesswärme (typischerweise 800–1400°C) für seinen Kernbetrieb — Wärme, die durch Dampfkessel, Öfen oder direkte Verbrennung geliefert werden muss, und Verluste durch ungedämmte Behälter und Rohrleitungen stellen verschwendeten Brennstoff dar. Modulare abnehmbare Dämmung kann diese Verluste um 80–96% senken, Oberflächen auf ≤45°C kühlen, mit Amortisationszeiten oft unter 2 Jahren. Zementanlagen erhitzen Kalkstein auf 1.400°C in Drehrohröfen — einer der heißesten Industrieprozesse — und müssen die Temperatur über die gesamte Ofenlänge präzise kontrollieren.

Vergleich von Kapazität und CO₂-Intensität berechnet aus Climate TRACE Industrieanlagendaten; Sektorrolle basierend auf Ingenieurreferenz.

What 1,114,606 t CO₂e a year looks like

This facility's reported annual CO₂e in the everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:

Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.

Capacity vs largest cement plants in United States

Reported capacity (t of cement), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).

Operator

Operated by Buzzi Unicem USA Inc. All facilities by this operator →

Local climate

Festus Cement Plant sits in a humid subtropical climate zone (Köppen Cfa), at 38.2°N in the northern hemisphere.

Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).

How it compares & nearby sites

The #4 largest of 86 cement plants in United States by reported capacity.

Nearby industrial sites

• DOE RUN COMPANY · Metals Plant · 5,905 t CO₂
• Ste. Genevieve Cement Plant · Cement Plant · 384,199 t CO₂
• Wild Sun Winery · Food & Beverage · 4,154 t CO₂
• Lhoist North America · Lime Plant · 910,572 t CO₂
• Vino Decoro Llc · Food & Beverage · 4,154 t CO₂
• Blanca'S Tequila Incorporated · Food & Beverage · 4,154 t CO₂

Location

Coordinates 38.18267, -90.33758. View on OpenStreetMap.

Hot industrial equipment? Cut the heat loss.

Kilns, furnaces, boilers, heat exchangers, valves and steam lines on sites like this lose energy continuously. Inzonex makes patented removable modular insulation for hot industrial equipment:

• Up to 96% less heat loss from insulated surfaces
• Surface temperature down to ≤45°C for worker safety
• 6× faster maintenance access — removable and refittable
• Typical payback up to 2 years

See Inzonex process-equipment insulation →

Frequently asked questions