Alcala Cement Plant

Alcala Cement Plant is a cement plant in Spain with a reported capacity of 1,450,000 t of cement. It burns limestone in high-temperature rotary kilns to make clinker and cement. It is operated by Cementos Portland Valderrivas SA. By capacity it ranks #13 of 29 cement plants tracked in Spain. It emits about 416,416 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 97,067 cars. Its CO₂ per unit of capacity is about 20% below the median cement plant.

Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-32438397.

Im Kontext: wie sich diese Anlage vergleicht

Bei 1,450,000 t of cement ist Alcala Cement Plant etwa um dem Medianwert von cement plant in Spain (1,361,000 t of cement). Untersektor: cement. Als cement plant benötigt es intensive Prozesswärme (typischerweise 800–1400°C) für seinen Kernbetrieb — Wärme, die durch Dampfkessel, Öfen oder direkte Verbrennung geliefert werden muss, und Verluste durch ungedämmte Behälter und Rohrleitungen stellen verschwendeten Brennstoff dar. Modulare abnehmbare Dämmung kann diese Verluste um 80–96% senken, Oberflächen auf ≤45°C kühlen, mit Amortisationszeiten oft unter 2 Jahren. Zementanlagen erhitzen Kalkstein auf 1.400°C in Drehrohröfen — einer der heißesten Industrieprozesse — und müssen die Temperatur über die gesamte Ofenlänge präzise kontrollieren.

Vergleich von Kapazität und CO₂-Intensität berechnet aus Climate TRACE Industrieanlagendaten; Sektorrolle basierend auf Ingenieurreferenz.

What 416,416 t CO₂e a year looks like

This facility's reported annual CO₂e in the everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:

Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.

Capacity vs largest cement plants in Spain

Reported capacity (t of cement), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).

Operator

Operated by Cementos Portland Valderrivas SA. All facilities by this operator →

Local climate

Alcala Cement Plant sits in a hot-summer Mediterranean climate zone (Köppen Csa), at 37.4°N in the northern hemisphere.

Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).

How it compares & nearby sites

The #13 largest of 29 cement plants in Spain by reported capacity.

Nearby industrial sites

• Riva Siderurgica Sevillana steel plant · Steel Plant · 60,603 t CO₂
• Azucarera La Rinconada · Food & Beverage · 50,340 t CO₂
• Centro De Marchena · Food & Beverage · 50,340 t CO₂
• S.C.A. Las Marismas De Lebrija · Food & Beverage · 50,340 t CO₂
• Matadero Del Sur, S.A. · Food & Beverage · 50,340 t CO₂
• Niebla Cement Plant · Cement Plant · 234,769 t CO₂

Location

Coordinates 37.35972, -5.86499. View on OpenStreetMap.

Hot industrial equipment? Cut the heat loss.

Kilns, furnaces, boilers, heat exchangers, valves and steam lines on sites like this lose energy continuously. Inzonex makes patented removable modular insulation for hot industrial equipment:

• Up to 96% less heat loss from insulated surfaces
• Surface temperature down to ≤45°C for worker safety
• 6× faster maintenance access — removable and refittable
• Typical payback up to 2 years

See Inzonex process-equipment insulation →

Frequently asked questions