Vibration Analysis
Vibration analysis measures the vibration signature of rotating equipment and decomposes it by frequency to identify faults such as imbalance, misalignment, bearing wear and looseness — often weeks before failure. It is the workhorse technique of predictive maintenance for rotating machines.
How it works
Accelerometers capture the vibration signal, which is transformed (typically via FFT) into a frequency spectrum. Because each fault type excites characteristic frequencies — running speed for imbalance, twice running speed for misalignment, bearing-defect frequencies for bearing wear — the spectrum reveals not just that something is wrong but what and how severe. Trending the signal against a baseline turns a vague 'it sounds rough' into a dated, prioritised work order.
What the data shows
Rising amplitude at running speed points to imbalance; high vibration at twice running speed suggests misalignment; energy at specific bearing-defect frequencies indicates bearing wear; broadband high-frequency noise can mean lubrication problems or, on pumps, cavitation.
Vibration Analysis by equipment
Vibration Analysis for pumps
Faults it catches on pumps and what the data shows.
Vibration Analysis for electric motors
Faults it catches on electric motors and what the data shows.
Vibration Analysis for fans and blowers
Faults it catches on fans and blowers and what the data shows.
Vibration Analysis for compressors
Faults it catches on compressors and what the data shows.
Vibration Analysis for bearings
Faults it catches on bearings and what the data shows.
Vibration Analysis for gearboxes
Faults it catches on gearboxes and what the data shows.