Predictive maintenance by equipment

Which monitoring techniques fit each asset, the failure modes they catch, and the software that delivers them — for 13 of the most critical rotating and thermal assets in heavy industry.

Equipment

Predictive maintenance for pumps

Predictive maintenance for pumps uses vibration, motor-current and process data to catch impeller wear, cavitation, seal…

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Equipment

Predictive maintenance for electric motors

Predictive maintenance for electric motors combines vibration, motor-current signature analysis and thermography to dete…

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Equipment

Predictive maintenance for fans and blowers

Predictive maintenance for fans and blowers uses vibration analysis and balancing data to catch imbalance from dust buil…

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Equipment

Predictive maintenance for compressors

Predictive maintenance for compressors uses vibration, temperature, oil and process analysis to catch valve faults, bear…

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Equipment

Predictive maintenance for bearings

Predictive maintenance for bearings uses vibration analysis and ultrasound to detect lubrication problems and the earlie…

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Equipment

Predictive maintenance for gearboxes

Predictive maintenance for gearboxes combines vibration analysis and oil analysis to detect gear-tooth wear and cracking…

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Equipment

Predictive maintenance for steam traps

Predictive maintenance for steam traps uses ultrasound and temperature testing to find traps that have failed open (wast…

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Equipment

Predictive maintenance for heat exchangers

Predictive maintenance for heat exchangers uses process-data analytics — tracking approach temperature, pressure drop an…

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Equipment

Predictive maintenance for boilers

Predictive maintenance for boilers combines combustion and flue-gas analytics, vibration on fans and pumps, and tube/ref…

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Equipment

Predictive maintenance for chillers and refrigeration

Predictive maintenance for chillers and refrigeration uses performance analytics (approach temperatures, efficiency/kW-p…

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Equipment

Predictive maintenance for cooling towers

Predictive maintenance for cooling towers tracks approach temperature, fan and pump condition, and water chemistry to ca…

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Equipment

Predictive maintenance for conveyors

Predictive maintenance for conveyors uses vibration on drives and idlers, thermography and inspection to catch bearing w…

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Equipment

Predictive maintenance for control valves

Predictive maintenance for control valves uses position/travel diagnostics, acoustic and process data to catch sticking,…

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By sector

How predictive maintenance applies in each heavy-industry sector — the assets that matter and why.

Sector

Predictive maintenance in food processing

Predictive maintenance in food processing protects continuous, hygiene-critical lines where unplanned downtime…

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Sector

Predictive maintenance in power generation

Predictive maintenance in power generation guards high-value, safety-critical assets where an unplanned trip m…

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Sector

Predictive maintenance in chemicals

Predictive maintenance in chemicals protects continuous, often hazardous processes where a failure can mean a …

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Sector

Predictive maintenance in brewing & beverage

Predictive maintenance in brewing keeps continuous, hygiene-sensitive production running, where downtime risks…

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Sector

Predictive maintenance in cement

Predictive maintenance in cement protects heavy, dusty rotating equipment — mills, kilns, fans, crushers and c…

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Sector

Predictive maintenance in steel & metals

Predictive maintenance in steel protects high-value drivetrains and rotating equipment in extreme conditions, …

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Sector

Predictive maintenance in paper & packaging

Predictive maintenance in pulp, paper and packaging protects fast, continuous machines where a single failure …

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Sector

Predictive maintenance in dairy

Predictive maintenance in dairy keeps continuous, hygiene-critical and refrigeration-heavy processing running,…

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Sector

Predictive maintenance in pharmaceuticals

Predictive maintenance in pharmaceuticals protects validated, hygiene- and compliance-critical processes where…

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