DCS (Distributed Control System)

A DCS is a control system that distributes controllers across a large continuous process — refineries, power and chemical plants — rather than centralising them. It is built for tightly-coupled, safety-critical processes that run continuously for years.

Where PLCs suit discrete machine control, a DCS is designed for large, continuous process plants with thousands of control loops, high redundancy and integrated operator consoles. The choice of DCS vs PLC/SCADA shapes how data is gathered for analytics. DCS historians are a primary data source for process optimization and predictive analytics.

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