Heat Recovery efficiency in power generation

In power generation, heat recovery is a major energy cost and a strong efficiency opportunity. Heat recovery captures energy that would otherwise be vented — from flue gas, hot process streams, compressors and refrigeration — and reuses it to preheat feedwater, air or process flows. Matching the grade of recovered heat to a real, coincident demand is the key.

Why it matters in power generation

Power plants — gas turbine, steam, biomass and combined-cycle — live and die by availability and heat rate. Critical assets like turbines, boilers, HRSGs and feedwater systems justify the most advanced predictive analytics, while every point of heat-rate improvement compounds across the year.

Much of the energy a plant buys leaves as low- and medium-grade waste heat. Recovering even part of it — with economisers, air preheaters, heat exchangers or heat pumps — directly cuts fuel use, and is a core no-regrets step in any decarbonization plan.

The efficiency levers

  • Recover flue-gas heat with economisers/air preheaters
  • Capture compressor and refrigeration reject heat
  • Use heat exchangers between hot and cold streams
  • Upgrade low-grade heat with industrial heat pumps
  • Match recovered heat to a real, coincident demand

Energy-intensive equipment in power generation

  • Gas and steam turbines
  • Boilers and heat-recovery steam generators (HRSG)
  • Feedwater heaters and condensers
  • Pumps, fans and large motors
  • Transformers and switchgear

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