Heat Recovery efficiency in paper & packaging

In paper & packaging, heat recovery is a major energy cost and a strong efficiency opportunity. Heat recovery captures energy that would otherwise be vented — from flue gas, hot process streams, compressors and refrigeration — and reuses it to preheat feedwater, air or process flows. Matching the grade of recovered heat to a real, coincident demand is the key.

Why it matters in paper & packaging

Pulp and paper is one of the most steam-intensive industries: drying cylinders, recovery boilers, digesters and evaporators run continuously and dominate energy cost. Reliability of large rotating equipment and steady steam supply make it a strong fit for predictive maintenance and energy analytics.

Much of the energy a plant buys leaves as low- and medium-grade waste heat. Recovering even part of it — with economisers, air preheaters, heat exchangers or heat pumps — directly cuts fuel use, and is a core no-regrets step in any decarbonization plan.

The efficiency levers

  • Recover flue-gas heat with economisers/air preheaters
  • Capture compressor and refrigeration reject heat
  • Use heat exchangers between hot and cold streams
  • Upgrade low-grade heat with industrial heat pumps
  • Match recovered heat to a real, coincident demand

Energy-intensive equipment in paper & packaging

  • Steam-heated drying cylinders
  • Recovery and power boilers
  • Digesters and evaporators
  • Large fans, refiners and pumps
  • Steam and condensate systems

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